Glass-ceramic Cutting Machine

Structure introduction:

1.Horizontal structure, the whole mechanism becomes the feeding platform, transmission component, cutting component, and discharge buffer platform;

2.Each section is driven by a servo motor, driven by a synchronous belt wheel, and the belt can be pneumatically raised and lowered;

3.The cutting assembly has four-sided positioning to correct the deviation of the glass during the transmission process.

Basic Performance:

Table height: 900±50mm

Equipment weight: 1200kg

Voltage: 380V/50HZ (equipment with voltage stabilizer)

Cutting parameters (can be customized on demand):

Maximum size of cutable glass: 500*650mm

Cutting thickness: 3-6mm

Straight line parallelism: ≤±0.15mm/m

Diagonal accuracy: ≤±0.35mm/m (the above accuracy is subject to the accuracy of the cutting line before breaking)

Cutting bridge speed: 0-120m/min. (adjustable)

Cutting bridge acceleration: ≥3.0m/s²

Cutter head speed: ≥120m/min

Cutter head acceleration: ≥6.0m/s²

Belt transmission speed: ≥40m/min

Cutting head positioning accuracy error: ≤±0.15 mm

Power supply/power:

Installation power requirements: 380V/50HZ

Equipment actual power: 8KW

Compressed air: 0.6PA

Equipment performance

Equipment frame: the equipment is processed with aging to ensure that the table is not deformed and the parallelism is accurate

Cutting knife seat: the cutter head rotates 360 degrees and cuts up and down

Positioning system: pneumatic positioning

Oil supply method: pneumatic automatic oil injection and lower knife synchronization

Conveying device: synchronous belt automatic conveying

Mechanical part

Platen: Epoxy resin board

Rack: Japan KHK

Rail: Taiwan HIWIN

Timing belt: Barbary

Cutter wheel: Beijing Wald

Solenoid valve: AIRTAC

Electrical part

Using industrial computer access control, Microsoft Windows interface

Cutting motor: Japanese Yaskawa servo motor

Transmission motor: Taiwan Delta

Proximity switch: Yangming, Taiwan

Control card: American Galil

The original electric appliance: CHINT

Pneumatic proportional valve: Japan SMC

Software

American Galil cutting software

With lower knife limit protection function

Automatic calculation of production capacity

With more than two thousand kinds of cutting gallery (convenient drawing and operation)

Compatible with AUTO CAD drawing software

The optimization software is directly compatible with the cutting software

With automatic correction function to ensure cutting accuracy

Cutting path selection function to ensure the best cutting speed

Automatically adjust the cutting knife pressure, fast, accurate and stable

Special-shaped cutting is automatically pressurized, which can quickly and effectively ensure the cutting effect

Origin correction function, can set the origin twice

Operation input: keyboard and mouse, Chinese/English dialogue interface

With the automatic adjustment function of special-shaped cutting knife pressure to ensure the best cutting effect

Optimize the pressure and speed: according to the graph, straight line, arc, inner and outer bending start and end;

Automatically optimize and adjust the most suitable pressure and speed for the acceleration section and deceleration section, etc.

Special-shaped library: contains more than 300 special-shaped software libraries, this library can meet the needs of all possibilities

Chinese operation interface: full Chinese menu should be used for human-machine dialogue

Drilling positioning function: Pre-positioning function for punching is provided in the shaped library

Tool head protection function: it should have mechanical protection function to eliminate all possibility of collision

Irregular cutting: the equipment can accurately and automatically cut any straight line, diagonal line or irregular shape

Belt transmission: The motor directly drives the belt to transfer the cut glass to the stripping table

Stroke protection: The maximum stroke of the device has both mechanical and electrical protection

Operation record: from the date of installation, complete records of all operation processes and fault signals are automatically stored in the hard disk

In the event of a fault, the operating status of the machine can be interpreted at any time through this data

Production management: Automatically count up the start-up time, cut the extended meter, which is convenient for production management and assessment of the actual working status, and can be used as the data basis for salary and attendance

Work estimate: The software can quickly calculate the actual cutting time, which is convenient for users to formulate production plans

Cutting pressure: the cutting pressure can be adjusted to directly input the glass thickness, which is adaptive and does not require manual operation